發布者(zhe): 點擊:0
失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng)是九(jiu)十年代開(kai)始應(ying)(ying)(ying)用(yong)于(yu)(yu)工業(ye)過程稱重(zhong)(zhong)連續計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)。失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng)逐漸(jian)(jian)替代皮帶秤(cheng)(cheng)、螺旋秤(cheng)(cheng),甚(shen)至累加秤(cheng)(cheng),作為(wei)(wei)(wei)(wei)(wei)一(yi)(yi)種(zhong)全(quan)新(xin)的(de)(de)(de)(de)(de)計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)方法,逐漸(jian)(jian)應(ying)(ying)(ying)用(yong)到(dao)越來越多物料(liao)處理。1.基本原(yuan)理:將秤(cheng)(cheng)量(liang)(liang)(liang)(liang)(liang)斗及給料(liao)機(ji)構(gou)作為(wei)(wei)(wei)(wei)(wei)整(zheng)個(ge)秤(cheng)(cheng)體,通(tong)過儀表或上(shang)位(wei)機(ji)不(bu)(bu)停對(dui)秤(cheng)(cheng)體進行(xing)重(zhong)(zhong)量(liang)(liang)(liang)(liang)(liang)信(xin)(xin)號(hao)(hao)的(de)(de)(de)(de)(de)采樣,計(ji)(ji)算(suan)(suan)出重(zhong)(zhong)量(liang)(liang)(liang)(liang)(liang)在(zai)單(dan)位(wei)時(shi)(shi)(shi)(shi)間的(de)(de)(de)(de)(de)變(bian)化比(bi)率(lv)作為(wei)(wei)(wei)(wei)(wei)瞬時(shi)(shi)(shi)(shi)流(liu)量(liang)(liang)(liang)(liang)(liang),再通(tong)過各種(zhong)軟(ruan)硬件的(de)(de)(de)(de)(de)濾波技(ji)術(shu)(shu)(shu)處理,得出可(ke)以(yi)作為(wei)(wei)(wei)(wei)(wei)控(kong)(kong)制(zhi)對(dui)象的(de)(de)(de)(de)(de)“實(shi)(shi)際流(liu)量(liang)(liang)(liang)(liang)(liang)”。這(zhe)個(ge)流(liu)量(liang)(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)獲取非(fei)常(chang)重(zhong)(zhong)要(yao),是失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng)能否準確計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)基礎。圖中介紹的(de)(de)(de)(de)(de)是一(yi)(yi)種(zhong)經典(dian)的(de)(de)(de)(de)(de)方法:然后FC通(tong)過PID反饋(kui)算(suan)(suan)法,進行(xing)逼近目標(biao)流(liu)量(liang)(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)控(kong)(kong)制(zhi)運算(suan)(suan),輸(shu)(shu)出調(diao)節信(xin)(xin)號(hao)(hao)去控(kong)(kong)制(zhi)變(bian)頻器(qi)等(deng)給料(liao)機(ji)控(kong)(kong)制(zhi)器(qi)。2.差(cha)分減量(liang)(liang)(liang)(liang)(liang)秤(cheng)(cheng)(失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng))在(zai)實(shi)(shi)際中的(de)(de)(de)(de)(de)應(ying)(ying)(ying)用(yong):從原(yuan)理上(shang)可(ke)以(yi)看(kan)出它不(bu)(bu)受秤(cheng)(cheng)體與給料(liao)機(ji)構(gou)的(de)(de)(de)(de)(de)機(ji)械變(bian)化影響(xiang),它只是計(ji)(ji)算(suan)(suan)重(zhong)(zhong)量(liang)(liang)(liang)(liang)(liang)差(cha)值(差(cha)重(zhong)(zhong)),與傳(chuan)統動(dong)態(tai)(tai)計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)手段(duan)相比(bi),其優(you)點是不(bu)(bu)言(yan)而(er)喻的(de)(de)(de)(de)(de)。對(dui)于(yu)(yu)控(kong)(kong)制(zhi)對(dui)象為(wei)(wei)(wei)(wei)(wei)流(liu)量(liang)(liang)(liang)(liang)(liang)(t/h,kg/min),而(er)且物料(liao)可(ke)輸(shu)(shu)送(song)性好,計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)精(jing)度要(yao)求(qiu)高時(shi)(shi)(shi)(shi),采用(yong)失(shi)(shi)重(zhong)(zhong)法計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)可(ke)以(yi)作為(wei)(wei)(wei)(wei)(wei)一(yi)(yi)種(zhong)方案。3.失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng)設(she)計(ji)(ji)必(bi)須注意(yi)的(de)(de)(de)(de)(de)事項(xiang),影響(xiang)精(jing)度的(de)(de)(de)(de)(de)因素:失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng)兼有靜(jing)態(tai)(tai)秤(cheng)(cheng)、動(dong)態(tai)(tai)秤(cheng)(cheng)特點,因此,在(zai)設(she)計(ji)(ji)系(xi)統時(shi)(shi)(shi)(shi),要(yao)求(qiu):正確的(de)(de)(de)(de)(de)輸(shu)(shu)送(song)率(lv)范(fan)(fan)圍(wei)(wei),一(yi)(yi)般實(shi)(shi)際工作范(fan)(fan)圍(wei)(wei)為(wei)(wei)(wei)(wei)(wei)額定輸(shu)(shu)送(song)量(liang)(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)60%~70%。若采用(yong)交流(liu)調(diao)速,對(dui)應(ying)(ying)(ying)變(bian)頻率(lv)為(wei)(wei)(wei)(wei)(wei)35-40Hz。這(zhe)樣保(bao)證(zheng)(zheng)調(diao)節范(fan)(fan)圍(wei)(wei)寬(kuan)。還由于(yu)(yu)在(zai)輸(shu)(shu)送(song)率(lv)過低時(shi)(shi)(shi)(shi),系(xi)統穩定性差(cha)。傳(chuan)感(gan)器(qi)量(liang)(liang)(liang)(liang)(liang)程選用(yong)適當(dang),按公式(shi)也便是說(shuo),傳(chuan)感(gan)器(qi)也用(yong)到(dao)其量(liang)(liang)(liang)(liang)(liang)程的(de)(de)(de)(de)(de)60%~70%,信(xin)(xin)號(hao)(hao)變(bian)化范(fan)(fan)圍(wei)(wei)寬(kuan),對(dui)提高精(jing)度極為(wei)(wei)(wei)(wei)(wei)有利。機(ji)械結(jie)構(gou)設(she)計(ji)(ji)要(yao)確保(bao)物料(liao)流(liu)動(dong)性好,同(tong)時(shi)(shi)(shi)(shi)保(bao)證(zheng)(zheng)補料(liao)時(shi)(shi)(shi)(shi)間短,補料(liao)不(bu)(bu)應(ying)(ying)(ying)過于(yu)(yu)頻繁,一(yi)(yi)般要(yao)求(qiu)5-10分鐘補一(yi)(yi)次(ci)料(liao)。配套傳(chuan)動(dong)系(xi)統要(yao)保(bao)證(zheng)(zheng)運行(xing)平(ping)穩,線性好。4.應(ying)(ying)(ying)用(yong)前景:隨著電子控(kong)(kong)制(zhi)技(ji)術(shu)(shu)(shu)的(de)(de)(de)(de)(de)飛速發展,失(shi)(shi)重(zhong)(zhong)秤(cheng)(cheng)通(tong)過采用(yong)新(xin)的(de)(de)(de)(de)(de)技(ji)術(shu)(shu)(shu),在(zai)計(ji)(ji)量(liang)(liang)(liang)(liang)(liang)精(jing)度上(shang)由0.3%~0.5%。而(er)提高到(dao)0.1%~0.2%,甚(shen)至到(dao)超過靜(jing)態(tai)(tai)秤(cheng)(cheng),這(zhe)一(yi)(yi)新(xin)技(ji)術(shu)(shu)(shu)的(de)(de)(de)(de)(de)核心即(ji)數字式(shi)稱重(zhong)(zhong)傳(chuan)感(gan)器(qi)的(de)(de)(de)(de)(de)應(ying)(ying)(ying)用(yong)。